New energy FPC dispensing line (IR tunnel furnace curing)

1、 New Energy FPC Gluing Line - Equipment Overview

1.1 Complete Machine Description:

New energy FPC dispensing machine, this equipment is an automatic dispensing and curing line for new energy FPC; It is a series of functional equipment that integrates conveying, dispensing, tunnel furnace (customer provided) heat curing, etc. It has a high degree of automation and efficiency, and is equipped with 1-2 employees to take care of the entire line.

Model: ZDX-DJ-UV-01

Preview image of automatic dispensing and curing line (black glue)

1.2 Equipment composition:

1.3 Overview of key points of the entire machine:

① All dispensing machines are double headed, increasing production capacity; Can independently complete position correction to avoid dispensing defects caused by inaccurate employee materials;

② Each FPC dispensing machine is equipped with a fast dispensing device, which reduces the waste of glue in the pipeline and saves dispensing time;

③ Each FPC dispensing machine adopts CCD visual positioning and height measurement functions, with computer operation programming, making it easy for employees to learn and understand;

④ The connector dispensing/NTC dispensing adopts a screw valve, which ensures accurate dispensing and reduces the generation of bubbles during the dispensing process;

⑤ The tunnel furnace curing machine is equipped with real-time energy/temperature monitoring function, which alarms when it exceeds the set range and can retrieve equipment operation information (tunnel furnace manufacturer);

⑥ So the track can be automatically widened, convenient and fast;

⑦ Each FPC dispensing machine is equipped with an automatic cleaning function, NTC dispensing is equipped with weighing function, and connector dispensing reserves weighing function;

⑧ The storage machine has manual/automatic functions, which can connect upstream and downstream equipment, or facilitate manual feeding and inspection of glue quality. In case of any unqualified situation, it can be taken out in a timely manner;

⑨ The device data port is open and can be connected to MES. The dispensing machine has a QR code acquisition function.

1.4 Scope of applicable products for the equipment:

Size range of carrier plate: length 400-1800mm, width 170-420mm, thickness 2-5mm;

The products are arranged in a regular manner, and it is recommended to arrange them in even numbers. Double valve dispensing is recommended to ensure efficiency is not lost.

1.5 Glue dispensing accuracy:

Screw valve dispensing accuracy: ± 1%

Minimum dispensing volume: 0.005ml

Applicable adhesive viscosity: 1000-300000cps

1.5. New Energy FPC Gluing Machine - Equipment Line Dimensional Drawing

Overall layout dimension diagram (based on the actual product)

Suggested equipment footprint size: reserve 1.8 meters of transfer space for each incoming and outgoing equipment, and the length of the tunnel furnace may increase. Reserve an additional 1.8 meters, 1.2 meters for the front of the equipment, and 0.7 meters for the back. Therefore, the total equipment footprint size is: (19.9+1.8+1.8+1.8) * (1.2+1.2+0.7)=25.3 * 3.1 (unit: meters) (excluding the increase in equipment size in the later stage. There are 4 alternative connection platforms, and if not required, the total length will be reduced by 2 meters)

2. Introduction to New Energy FPC Gluing Machine - Equipment Module

New energy FPC dispensing machine (connector/NTC dispensing)

Equipment model: ZDX-DJ110501-L (for reference only, subject to actual conditions)

Equipment Overview:

1. Adopting a gantry three-axis mechanism, all of which are driven by servo motors and screw modules, with high stability and positioning accuracy;

2. The automatic assembly line can be seamlessly connected with other equipment and is equipped with 3 sets of blocking mechanisms. Block A is a safety block, Block B is a first stage glue blocking, Block C is a second stage glue blocking, and a set of lifting mechanisms for glue dispensing off the track, resulting in higher flatness;

3. Double headed glue dispensing, one end fixed, and the other end automatically adjusted according to visual position;

4. It can control the air pressure, dispensing speed, and acceleration, and cooperate with the screw valve controller to control the dispensing amount;

5. Equipped with a weighing scale, regularly and regularly verifying the amount of glue dispensed, equipped with a glue wiping mechanism, automatically cleaning the nozzle to prevent residual glue from affecting the dispensing process.

Motor power and form:

X-axis: servo motor 400W; Double Y-axis: servo motor 400W (2 sets);

Z-axis: servo motor 400W (with brake);

Fine tune X-axis: Stepper motor 0.6N M. Fine tune Y-axis: Stepper motor 0.6N M,

Fine tune Z-axis: stepper motor 0.6N M;

Conveyor motor: stepper motor 2.3N M (2 sets)

Width adjustment motor: stepper motor 2.3N M

Basic parameters

Connector/NTC dispensing device

Automatically adjust the X-axis range to ± 10mm, the Y-axis range to 0-100mm, and the relative positions of the two valves to 80-180mm; Adjust the Z-axis range of the needle to ± 5mm.

Connector and NTC adhesive weighing and needle alignment device

Rubber wiping mechanism: cylinder+sponge;

Weighing institution: weighing balance, with a range of 220g and an accuracy of 0.1mg;

Assembly line function: All dispensing machines have the same assembly line mode

The width of the assembly line is adjustable, with a range of 150-420mm. It is equipped with sensors to sense the position of the product and block it. The guide wheel and motor lift adjust the tension of the belt.

3. Docking station equipment model: ZDX-JB-1700

Equipment Overview: This device is a product loading and transportation platform, equipped with feeding, receiving, and discharging sensors, and is an auxiliary device for connecting upstream and downstream equipment. Manual width adjustment range of the assembly line 100-450mm dust cover (customer optional) Motor power and form: Conveyor motor: Stepper motor 2.3N M (2 sets)

4. Mobile Docking Station Equipment Model: ZDX-YDJB-1700

Equipment Overview: This equipment is a product loading plate transfer transportation platform, equipped with feeding, receiving, and discharging sensors, and auxiliary equipment for connecting upstream and downstream equipment. The conveying line frame is above the moving axis and can connect to lines that are not in the same straight line. The manual width adjustment range of the assembly line is 100-450mm; Mobile travel: 550mm dust cover (customer optional)

5. Plasma cleaning machine equipment model: AP40R-U1-GD450

Equipment Overview: 1. This equipment is a track type plasma surface cleaning equipment, with an adjustable track width of 150-450mm; Applicable products: 300-1500mm; 2. Intelligent human-machine engineering system: parameter adjustment through screen; And can save hundreds of sets of parameters. 3. Use the XYZ three-axis module to drive one plasma jet rotating spray gun for processing, with a module stroke of 1800 * 450 * 100mm. 4. The rated power of the plasma power supply is 1000W; Use power of 400-600W. The plasma jet power is visually intuitive. Effectively handle heights of 10-20mm. 5. Transmission speed 1-5 meters/minute, adjustable It has sound and light alarms and emergency stop functions in case of abnormal or faulty operation. 7. The equipment has incoming material sensing function; It can operate independently or in series. 8. Software permissions are designed with a three-level hierarchy, supporting different permissions for different roles.

6. Cooling cache machine equipment model: ZDX-LQHC-2300

Equipment Overview: This equipment is a product loading plate transfer transportation platform, equipped with feeding, receiving, and discharging sensors, and auxiliary equipment for connecting upstream and downstream equipment. The conveying line frame is above the moving axis and can connect to lines that are not in the same straight line. The manual width adjustment range of the assembly line is 150-450mm; Maximum number of boards that can be stored: 15 pieces. Motor power and form: conveyor line motor: stepper motor 2.3N M (2 sets) width adjustment motor: stepper motor 4.5N M; Lift shaft motor: stepper motor 4.5N M (2 sets)

7. IR tunnel furnace

Equipment introduction: The inner box is made of SUS430 # mirror stainless steel plate; The outer box is made of SS41 # steel plate, which is coated with electrostatic high-temperature powder after rust prevention, and the color is wrinkled white; Using advanced insulation cotton with a insulation thickness of 100mm and air insulation. Using high-temperature resistant silicone for tightening, beautiful and pollution-free; The heating section has an open design, which is convenient for maintenance and cleaning. The equipment is equipped with an air supply cooling system: the motor is placed at the bottom, and the double-sided hot air is blown towards the product through the SUS heater and IR. Jet type, circulating air supply to prevent floating materials and achieve good uniformity; Stop heating due to overheating and alarm (sound and light alarm). Equipment segmentation introduction: feeding section length: 1000mm (including 200mm hood); Heating section length: 10000mm (segmented with 10 temperature controls) Cooling transition section: 1500mm (including hood 200/transition 100/cooling section 1000mm (equipped with a 6 "cooling fan with a medium efficiency filter above) Conveyor network width: 1200mm, conveyor network surface height from ground: 950mm ± 20mm